AI Grand ICT Research Center

Research Projects

AI Manufacturing & Robotics

Sub-Project 8(Yeong-Do Park): Development of a Machine Learning-based quality prediction and management system for welding and joining processes in electric vehicle applitcations 

Key Research Activities

  • Collect joining quality data according to various steel grades and plate thickness combinations, build a database, and derive the optimal process to improve joining quality
  • Establish new standardized criteria for SPR (Self-Piercing Riveting) and REW (Resistance Element Welding) quality evaluation, and conduct research for international standard certification to meet global automotive industry demands
  • Quantify the bonding quality of REW and SPR processes and label the data based on the presence or absence of weld defects
  • Develop predictive technology capable of simultaneously detecting surface and internal defects through non-destructive testing
  • Extract key indicators from real-time monitoring data and predict joint integrity by analyzing correlations between process variables and weld quality
  • Design AI/ML-based models and algorithms to monitor and predict quality variations in real-time during SPR and REW joining processes

Research Description

  • Collect and build a database of joint quality data for various steel types and sheet thickness combinations, and optimize processes to improve joint quality
  • Establish new standardized criteria for evaluating SPR and REW joint quality, and conduct research based on international standard certifications to meet the needs of the global automotive industry
  • Quantify the joint quality results of REW and SPR processes and label them according to the presence or absence of defects
  • Develop predictive technologies capable of detecting both surface and internal defects simultaneously through non-destructive inspection
  • Extract key indicators and predict joint integrity by analyzing correlations between welding quality and process variables based on real-time monitoring data
  • Develop a joint quality prediction model using AI/ML (Artificial Intelligence/Machine Learning), and design algorithms to monitor and predict quality variations occurring in SPR and REW processes in real time


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